Why does my Suzuki Mehran fail the emissions test every year?
Why does my Suzuki Mehran fail the emissions test every year?
Despite regular maintenance, my Suzuki Mehran consistently fails the emissions test when I take it for inspection. What could be the underlying causes of this problem, and how can I pass the emissions test without spending too much on repairs?
1 Answer
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Gari Specialist asked on 16 Apr 2025 17:50:30 pm


Failing the emissions test often indicates that your vehicle is producing higher-than-acceptable levels of pollutants due to one o r more underlying issues:
Common causes:
Faulty catalytic converter: If the catalytic converter is damaged o r clogged, it can’t effectively reduce harmful emissions.
Malfunctioning oxygen sensors: If the O2 sensors are faulty, the engine may run too rich too much fuel o r too lean too little fuel, leading to excessive emissions.
Worn-out spark plugs: Old o r faulty spark plugs can cause incomplete combustion, leading to increased emissions.
Leaking exhaust system: Holes o r leaks in the exhaust system can prevent proper filtration of harmful gases.
Solutions:
Check the catalytic converter: If it’s damaged o r clogged, it will need to be replaced Rs. 10,000–15,000.
Test and replace oxygen sensors: A new O2 sensor typically costs Rs. 2,000–4,000.
Replace spark plugs: Replacing spark plugs is an affordable fix Rs. 500–1,000.
Repair exhaust leaks: A mechanic can check for leaks and weld o r replace parts as needed Rs. 1,000–3,000.
Regular tuning and engine maintenance is crucial to passing emissions tests.
Common causes:
Faulty catalytic converter: If the catalytic converter is damaged o r clogged, it can’t effectively reduce harmful emissions.
Malfunctioning oxygen sensors: If the O2 sensors are faulty, the engine may run too rich too much fuel o r too lean too little fuel, leading to excessive emissions.
Worn-out spark plugs: Old o r faulty spark plugs can cause incomplete combustion, leading to increased emissions.
Leaking exhaust system: Holes o r leaks in the exhaust system can prevent proper filtration of harmful gases.
Solutions:
Check the catalytic converter: If it’s damaged o r clogged, it will need to be replaced Rs. 10,000–15,000.
Test and replace oxygen sensors: A new O2 sensor typically costs Rs. 2,000–4,000.
Replace spark plugs: Replacing spark plugs is an affordable fix Rs. 500–1,000.
Repair exhaust leaks: A mechanic can check for leaks and weld o r replace parts as needed Rs. 1,000–3,000.
Regular tuning and engine maintenance is crucial to passing emissions tests.